Showing posts with label sindh. Show all posts
Showing posts with label sindh. Show all posts

ENGINE

An engine (or motor) is a machine designed to convert energy into useful mechanical motion.

Engines come in many types, a common type is a heat engine such as an internal combustion engine which typically burns a fuel with air and uses the hot gases for generating power. External combustion engines such as steam engines use heat to generate motion via a separate working fluid.

Terminology

Originally an engine was a mechanical device that converted force into motion. Military devices such as catapults, trebuchets and battering rams are referred to as siege engines. The term "gin" as in cotton gin is recognised as a short form of the Old French word engin, in turn from the Latin ingenium, related to ingenious. Most devices used in the industrial revolution were referred to as engines, and this is where thesteam engine gained its name.[citation needed]

In modern usage, the term is used to describe devices capable of performing mechanical work, as in the original steam engine. In most cases the work is produced by exerting a torque or linear force, which is used to operate other machinery which can generate electricity,pump water, or compress gas. In the context of propulsion systems, an air-breathing engine is one that uses atmospheric air to oxidise thefuel carried rather than supplying an independent oxidizer, as in a rocket.

In common usage, an engine burns or otherwise consumes fuel, and is differentiated from an electric machine (i.e., electric motor) that derives power without changing the composition of matter. A heat engine may also serve as a prime mover, a component that transforms the flow or changes in pressure of a fluid into mechanical energy. An automobile powered by an internal combustion engine may make use of various motors and pumps, but ultimately all such devices derive their power from the engine.

The term motor was originally used to distinguish the new internal combustion engine-powered vehicles from earlier vehicles powered bysteam engines, such as the steam roller and motor roller, but may be used to refer to any engine.

History Of Engine

(1)  Antiquity :-
                                    Simple machines, such as the club and oar (examples of the lever), are prehistoric. More complex engines using human power, animal power, water power, wind power and even steam power date back to antiquity. Human power was focused by the use of simple engines, such as the capstan, windlass or treadmill, and with ropes, pulleys, and block and tackle arrangements; this power was transmitted usually with the forces multiplied and the speed reduced. These were used in cranes and aboard ships in Ancient Greece, as well as in mines, water pumps and siege engines in Ancient Rome. The writers of those times, including Vitruvius, Frontinus and Pliny the Elder, treat these engines as commonplace, so their invention may be far more ancient. By the 1st century AD, various breeds of cattle and horses were used in mills, driving machines similar to those powered by humans in earlier times.

According to Strabo, a water powered mill was built in Kaberia of the kingdom of Mithridates during the 1st century BC. Use of water wheelsin mills spread throughout the Roman Empire over the next few centuries. Some were quite complex, with aqueducts, dams, and sluices to maintain and channel the water, along with systems of gears, or toothed-wheels made of wood and metal to regulate the speed of rotation. In a poem by Ausonius in the 4th century, he mentions a stone-cutting saw powered by water. Hero of Alexandria is credited with many suchwind and steam powered machines in the 1st century AD, including the Aeolipile, but it is not known if any of these were put to practical use.

(2)  Medieval :-
                                    During the Muslim Agricultural Revolution from the 9th to 13th centuries, Muslim engineers developed numerous innovative industrial uses ofhydropower, early industrial uses of tidal power, wind power, and fossil fuels such as petroleum, together with the earliest large factorycomplexes (tiraz in Arabic). The industrial uses of watermills in the Islamic world date back to the 7th century, whereas horizontal-wheeledand vertical-wheeled water mills were both in widespread use since at least the 9th century. A variety of industrial mills were invented in the Islamic world, including fulling mills, hullers, steel mills, sugar refineries, and windmills. By the 11th century, every province throughout the Islamic world had these industrial mills in operation, from the Middle East and Central Asia to al-Andalus and North Africa.

Roman engineers invented water turbines in the 4th century AD, Muslim engineers employed gears in mills and water-raising machines, and pioneered the use of dams as a source of water power to provide additional power to watermills and water-raising machines. Such advances made it possible for many industrial tasks that were previously driven by manual labour to be mechanized and driven by machinery to some extent in the medieval Islamic world.

In 1206, al-Jazari employed a crank-connecting rod system for two of his water-raising machines. A similar steam turbine later appeared in Europe a century later, which eventually led to the steam engine and Industrial Revolution in 18th century Europe.

 (3)  Industrial revolution :-
                                                                   English inventor Sir Samuel Morland allegedly used gunpowder to drive water pumps in the 17th century. For more conventional, reciprocatinginternal combustion engines, the fundamental theory for two-stroke engines was established by Sadi Carnot, France, 1824, whilst the American Samuel Morey received a patent on April 1, 1826. Sir Dugald Clark (1854–1932) designed the first two-stroke engine in 1878 and patented it in England in 1881. Automotive production has used a range of energy-conversion systems. These include electric, steam, solar,turbine, rotary, and piston-type internal combustion engines.

Karl Benz was one of the leaders in the development of new engines. In 1878 he began to work on new designs. He concentrated his efforts on creating a reliable gas two-stroke engine that was more powerful, based on Nikolaus Otto's design of the four-stroke engine. Karl Benz showed his real genius, however, through his successive inventions registered while designing what would become the production standard for his two-stroke engine. Benz was granted a patent for it in 1879.

The lightweight petrol internal combustion engine, operating on a four-stroke Otto cycle, has been the most successful for automobiles, while the more efficient diesel engine is used for trucks and buses
.

(4) Horizontally opposed pistons :-


                                                                                                      In 1896, Karl Benz was granted a patent for his design of the first engine with horizontally opposed pistons. Many BMW motorcycles use this engine type. His design created an engine in which the corresponding pistons move in horizontal cylinders and reach top dead center simultaneously, thus automatically balancing each other with respect to their individual momentums. Engines of this design are often referred to as flat engines because of their shape and lower profile. They must have an even number of cylinders and six, four or two cylinder flat engines have all been common. The most well-known engine of this type is probably the Volkswagen Beetle engine. Engines of this type continue to be a common design principle for high performance aero engines (for propellor driven aircraft) and, engines used by automobile producers such as Porsche and Subaru.
(5) Advancement :-
                                                        Continuance of the use of the internal combustion engine for automobiles is partly due to the improvement of engine control systems (onboard computers providing engine management processes, and electronically controlled fuel injection). Forced air induction by turbocharging and supercharging have increased power outputs and engine efficiencies. Similar changes have been applied to smaller diesel engines giving them almost the same power characteristics as petrol engines. This is especially evident with the popularity of smaller diesel engine propelled cars in Europe. Larger diesel engines are still often used in trucks and heavy machinery. They do not burn as clean as gasoline engines, however they have far more torque. The internal combustion engine was originally selected for the automobile due to its flexibility over a wide range of speeds. Also, the power developed for a given weight engine was reasonable; it could be produced by economical mass-production methods; and it used a readily available, moderately priced fuel - petrol.
(6) Increasing power :-
                                                                   The first half of the twentieth century saw a trend to increasing engine power, particularly in the American models. Design changes incorporated all known methods of raising engine capacity, including increasing the pressure in the cylinders to improve efficiency, increasing the size of the engine, and increasing the speed at which power is generated. The higher forces and pressures created by these changes created engine vibration and size problems that led to stiffer, more compact engines with V and opposed cylinder layouts replacing longer straight-line arrangements.

(7) Combustion efficiency :-
                                                                                 The design principles favoured in Europe, because of economic and other restraints such as smaller and twistier roads, leant toward smaller cars and corresponding to the design principles that concentrated on increasing the combustion efficiency of smaller engines. This produced more economical engines with earlier four-cylinder designs rated at 40 horsepower (30 kW) and six-cylinder designs rated as low as 80 horsepower (60 kW), compared with the large volume V-8 American engines with power ratings in the range from 250 to 350 hp (190 to 260 kW).[citation needed]



(8) Engine configuration :-
                                                                              Earlier automobile engine development produced a much larger range of engines than is in common use today. Engines have ranged from 1 to 16 cylinder designs with corresponding differences in overall size, weight, piston displacement, and cylinder bores. Four cylinders and power ratings from 19 to 120 hp (14 to 90 kW) were followed in a majority of the models. Several three-cylinder, two-stroke-cycle models were built while most engines had straight or in-line cylinders. There were several V-type models and horizontally opposed two- and four-cylinder makes too. Overhead camshafts were frequently employed. The smaller engines were commonly air-cooled and located at the rear of the vehicle; compression ratios were relatively low. The 1970s and '80s saw an increased interest in improved fuel economy which brought in a return to smaller V-6 and four-cylinder layouts, with as many as five valves per cylinder to improve efficiency. The Bugatti Veyron 16.4 operates with a W16 engine meaning that two V8 cylinder layouts are positioned next to each other to create the W shape.

The largest internal combustion engine ever built is the Wärtsilä-Sulzer RTA96-C, a 14-cylinder, 2-stroke turbocharged diesel engine that was designed to power the Emma Maersk, the largest container ship in the world. This engine weighs 2300 tons, and when running at 102 RPM produces 109,000 bhp (80,080 kW) consuming some 13.7 tons of fuel each hour.

TOYOTA

   he history of Toyota started in 1933 with the company being a division of Toyoda Automatic Loom Works devoted to the production of automobiles under the direction of the founder's son, Kiichiro Toyoda.


Kiichiro Toyoda had travelled to Europe and the United States in 1929 to investigate automobile production and had begun researching gasoline-powered engines in 1930. Toyoda Automatic Loom Works was encouraged to develop automobile production by the Japanese government, which needed domestic vehicle production partly due to the worldwide money shortage and partly due to the war with China.In 1934, the division produced its first Type A Engine, which was used in the first Model A1 passenger car in May 1935 and the G1 truck in August 1935. Production of the Model AA passenger car started in 1936. Early vehicles bear a striking resemblance to the Dodge Power Wagon and Chevrolet, with some parts actually interchanging with their American originals.Although the Toyota Group is best known today for its cars, it is still in the textile business and still makes automatic looms, which are now computerized, and electric sewing machines which are available worldwide.

Toyota Motor Co. was established as an independent and separate company in 1937. Although the founding family's name is Toyoda , the company name was changed in order to signify the separation of the founders' work life from home life, to simplify the pronunciation, and to give the company a happy beginning. Toyota  is considered luckier than Toyoda  in Japan, where eight is regarded as a lucky number, and eight is the number of strokes it takes to writeToyota in katakana.

During the Pacific War (World War II) the company was dedicated to truck[citation needed]production for the Imperial Japanese Army. Because of severe shortages in Japan, military trucks were kept as simple as possible. For example, the trucks had only one headlight on the center of the hood. The war ended shortly before a scheduled Allied bombing run on the Toyota factories inAichi.
TOYOTA CARS



























TOYOTA 2020 CAR

Lotus Engineering demonstrates the lightweight future of the passenger car

Study by Lotus Engineering concludes that a vehicle mass improvement of 38% versus a conventional mainstream vehicle can be achieved at only 3% cost.
Efficient design and lightweight materials significantly reduce CO2 emissions.

Lotus Engineering has c

onducted a study to develop a commercially viable mass reduction strategy for mainstream passenger vehicles. This study, released by the International Council on Clean Transportation, focused on the use of lightweight materials and efficient design and demonstrated substantial mass savings. When compared with a benchmark Toyota Venza crossover utility vehicle, a 38% reduction in vehicle mass, excluding powertrain, can be achieved for only a 3% increase in component costs using engineering techniques and technologies viable for mainstream production programmes by 2020. The 2020 vehicle architecture utilises a mix of stronger and lighter weight materials, a high degree of component integration and advanced joining and assembly methodologies.

Based on U.S. Department of Energy estimates, a total vehicle mass reduction of 33% including powertrain, as demonstrated on the 2020 passenger car model, results in a 23% reduction in fuel consumption. This study highlights how automotive manufacturers can adopt the Lotus philosophy of performance through light weight.
Dr Robert Hentschel, Director of Lotus Engineering said: "Lighter vehicles
are cleaner and more efficient. That philosophy has always been core to Lotus' approach to vehicle engineering and is now more relevant than ever. Lightweight Architectures and Efficient Performance are just two of our core competencies and we are delighted to have completed this study with input from the National Highway Traffic Safety Administration and the U.S. Environmental Protection Agency to provide direction for future CO2 reductions. We believe that this approach will be commonplace in the industry for the future design of vehicles."

The study investigated scenarios for two distinct vehicle architectures appropriate for production in 2017 and 2020. The near-term scenario is based on applying industry leading mass reducing technologies, improved materials and component integration and would be assembled using existing facilities. The mass reduction for this nearer term vehicle, excluding powertrain, is 21% with an estimated cost saving of 2%.

A benchmark Toyota Venza was disassembled, analysed and weighed to develop a bill of materials and understand component masses. In developing the two low mass concepts, Lotus Engineering employed a total vehicle mass reduction strategy utilising efficient design, component integration, materials selection, manufacturing and assembly. All key interior and exterior dimensions and volumes were retained for both models and the vehicles were packaged to accommodate key safety and structural dimensional and quality targets. The new vehicles retain the vision, sight line, comfort and occupant package of the benchmarked Toyota Venza.

Darren Somerset, Chief Executive Officer of Lotus Engineering Incorporated, Lotus' North American engineering division which led the study, said "A highly efficient total vehicle system level architecture was achieved by developing well integrated sub-systems and components, innovative use of materials and process and the application of advanced analytical techniques. Lotus Engineering is at the forefront of the automotive industry's drive for the reduction in CO2 and other greenhouse gas emissions and this study showcases Lotus Engineering's expertise and outlines a clear roadmap to cost effective mass efficient vehicle technologies."

The full report, entitled 'An Assessment of Mass Reduction Opportunities for a 2017 – 2020 Model Year Vehicle Program' can be found at the following link: http://www.theicct.org/documents/0000/1430/Mass_reduction_final_2010.pdf

The 2020 Passenger Car Technical Detail Body The body includes the floor and underbody, dash panel assembly, front structure, body sides and roof assembly. The baseline Toyota Venza body- in-white contained over 400 parts and the revised 2020 model reduced that part count to 211. The body-in-white materials used in the baseline Venza were 100% steel, while the 2020 model used 37% aluminium, 30% magnesium, 21% composites and 7% high strength steel. This reduces the structure mass by 42% from 382 kg to 221 kg.

The low mass 2020 body-in-white would be constructed using a low energy joining process proven on high speed trains; this process is already used on some low volume automotive applications. This low energy, low heat friction stir welding process would be used in combination with adhesive bonding, a technique already proven on Lotus production sports cars. In this instance, the robotically controlled welding and adhesive bonding process would be combined with programmable robotic fixturing, a versatile process which can be used to construct small and large vehicles using the same equipment.
Closures/Fenders

The closures include all hinged exterior elements, for example, the front and rear doors and the rear liftgate. One alternative approach included fixing the primary boot section to improve the structure, reduce masses and limit exposure to high voltage systems. A lightweight access door was provided for checking and replacing fluids.

The closures on the baseline Toyota Venza were made up of 100% steel. The low mass Venza closures/fenders would be made up of 33% magnesium, 21% plastic, 18% steel, 6% aluminium with the other 22% consisting of multiple materials. The mass savings are 41%, a reduction from 143 kg to 84 kg.

Interior

The interior systems consist of the instrument panel, seats, soft and hard trim, carpeting, climate control hardware, audio, navigation and communication electronics, vehicle control elements and restraint systems. There is a high level of component integration and electronic interfaces replace mechanical controls on the low mass model. For the 2020 model the instrument panel is eliminated replaced by driver and passenger side modules containing all key functional and safety hardware. A low mass trim panel made from a high quality aerated plastic closes out the two modules. The air conditioning module is incorporated into the console eliminating the need for close out trim panels; heated and cooled cupholders are integrated into the HVA/C module. The audio/HVA/C/Navigation touch screen contains the shifter and parking brake functions and interfaces with small electric solenoids. This eliminates conventional steel parking brake and shifter controls and cables as well as freeing up interior space.

The front seats mount to the structural sill and tunnel structure eliminating conventional seat mounting brackets (10 kg) and the need to locally reinforce the floorpan. The composite front seat structure utilises proven foam technology; the seat mass is reduced by up to 50%. The rear seat support structure is moulded into the composite floorpan eliminating the need for a separate steel support structure. The front and rear seats use a knit to shape fabric that eliminates material scrap and offers customers the opportunity to order their favourite patterns for their new vehicle. Four removable carpet modules replace the traditional full floor carpeting; this reduces mass and allows cost effective upgrading of the carpet quality. The floorpan is grained in all visible areas. The 2017 production interior mass was reduced from 250 kg to 182 kg with projected cost savings of 3%. The 2020 production interior mass was 153 kg with projected cost savings of 4%.